6 selection criteria to choose a quick coupler

Many types of quick couplers

Each quick release coupling has its own properties.

There are different models of quick coupler fittings, all with dimensions, materials and features that make them unique. It's necessary to prioritize a coupler over another according to the application for which it will be used. Always keep in mind the desired level of safety, efficiency and performance you seek. In order to guide you through your selection process, we have listed here the most important criteria to consider.

When choosing a coupler: 

1. Consider accident prevention

Safety is always the first element to consider. There are several sources of accidents related to the use of compressed air. Unfortunately, these accidents can have serious consequences for users and pneumatic equipment. Preferably, opt for a quick release coupling that prevents dangerous hose whips or accidental disconnections.

Discover our safety solutions with our two-step disconnection couplings.

Zero pressure disconnection quick coupler

Two-step disconnection system prevents dangerous hose whips. The first step allows the downstream air pressure to be evacuated, while the second releases the plug completely and safely.

Zero pressure connection/disconnection quick coupler

The plug is connected and secure before the air supply is released, providing a safe and easy connection. Upon disconnection, the downstream air pressure is released before the plug can be disconnected, thus eliminating the possibility of hose whips.

Quick coupler with drag guard

An integrated drag guard prevents accidental disconnections. A drag guard protects the fitting sleeve from releasing the plug while under pressure.

> Learn more about TOPQUIK S1
> Learn more about UNISAFE
> Learn more about QUIKSILVER

2. Consider the air pressure and flow requirements of the applications (PSI and SCFM) 

Air tools operate at variable air pressures and airflow rates specified by the manufacturers. The inside diameter of the air hose used can match the size of the fitting (e.g. ¼ I.D. hose, ¼ fitting). However, air pressure and air volume restrictions such as a 1/2 I.D. hose with a ¼ fitting must be avoided. The maximum operating pressure of the selected connection must be equal to or greater than the maximum pressure of the compressed air system.

Over-pressurization could result in a sudden failure of the coupler causing serious or fatal injury. Select the fitting that best fits your application and follow the manufacturer’s suggested specifications.

3. Consider the plug profile used 

The plug profile determines the coupler to be used. Most quick coupler fittings are associated with a single plug profile (except for the “Universal” type coupler that accepts multiple plug profiles). The opening of the plug determines the quantity of air (SCFM). Use a template (see product 96.030) to easily identify plug profiles and threads.

For example, the ULTRAFLO S31 plug has an opening of 7.8 mm and delivers flow rates from 50 to 80 SCFM.

4. Consider the frequency of connection/disconnection 

The connection/disconnection frequency of the coupler plays an important part in the choice of the fitting. If you must disconnect the fitting several times a day, you will opt for an automatic coupler (more practical than a manual quick release coupling).

Automatic quick coupler

Insert the plug into the fitting without having to activate the sliding sleeve manually (must be activated for disconnection).

Manual quick coupler

Manually retract the sleeve to connect or disconnect the plug.

5. Consider the working conditions

Consider the working environment when choosing a quick release coupling. Environmental and working conditions sometimes require the use of stronger or non-corroding fittings. Depending on the type of industry, consider the standards related to the use of compressed air.

Steel quick coupler

Greater resistance to harsh environments with corrosive elements due to their steel construction. Greater resistance to applications with frequent impacts and high operating pressures.

Stainless steel quick coupler

Perfect for environments where ambient conditions including humidity, water, chemicals and air contaminants can cause premature wear of the fittings.

> Learn more about steel QUIKSILVER > Learn more about stainless steel MAXQUIK PLUS

6. Consider the protection of delicate surfaces 

In specific industries and applications, the risk of scratches on finished products is unacceptable (car body, furniture manufacturing, etc.). Use scratch-resistant fittings, such as polyamide fittings, when the situation requires it. Polyamide fittings are also very light compared to metal fittings. They, therefore, offer better ergonomics if you handle them often. To avoid eventual discomfort, opt for a lightweight and practical solution.

Polyamide quick coupler

Effective protection of delicate surfaces against scratches. Very light compared to metal fittings and better ergonomics for the user.

Our featured products:

  • Safe one-step zero pressure disconnection
  • Automatic connection
  • Protects delicate surfaces from scratches
  • Made of polyamide for greater lightness and ergonomics
  • Safe two-steps zero pressure disconnection
  • Automatic connection
  • Protects delicate surfaces from scratches
  • Made of polyamide for greater lightness and ergonomics
  • Drag guard prevents accidental disconnections
  • Automatic connection
  • High SCFM flow rate
  • Greater resistance to harsh environments
  • Greater resistance to applications with frequent impacts and high operating pressures

> See the selection

> See the selection

> See the selection

Useful tips:  

Improve ergonomics to the tool with a free angle fitting 

For superior ergonomics, combine your quick release coupling with a free angle plug (also called “free angle fitting”). Free angle fittings offer improved tool handling and help reduce fatigue at the wrist.

> Learn more about free angle fittings

Increase the service life of the coupler with an anti-whip hose 

Take all necessary precautions to increase the life of the quick release coupling. A short anti-whip hose between the tool and the fitting will isolate the vibration connection and prolong its life while reducing the danger of whiplash. Shock absorbers are highly recommended for all impact and vibration tools. Moreover, the use of an anti-whip hose improves ergonomics by offering better handling of the tools.

> Learn more about anti-whip hose

For more information or help in selecting a fitting, you can contact a technical adviser by calling 1-800-263-8677 or sending an email to solutions@topring.ca.

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  • Quick coupler
  • Quick release coupling
  • Compressed air
  • Pressure
  • Air pressure
  • Coupler
  • Quick coupler fittings

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